Shell And Tube Heat Exchanger

Bench Top Shell & Tube Heat Exchanger Laboratory Equipment – Complete Guide

Note: This Price Is Based on the Specifications Mentioned. If You Have Any Other Specifications, You Can Submit an Inquiry.

A Bench Top Shell & Tube Heat Exchanger Unit is a compact, fully equipped laboratory apparatus designed for studying heat transfer principles practically. This unit allows engineering students, researchers, and professionals to conduct experiments in thermal engineering, fluid mechanics, and energy systems efficiently. Trusted suppliers like Scilabex.com and Scilabstore provide high-quality, fully functional bench top units with PAN India and international delivery, making precise experimentation accessible worldwide.

Product Overview

The Bench Top Shell & Tube Heat Exchanger Unit is a dedicated laboratory setup that integrates all necessary components for studying heat transfer in shell and tube exchangers. This includes:

• Bench top supply unit with hot water circuit, heater, temperature controller, pump, and protection against low water levels.

• Transparent shell and tube heat exchanger suitable for both cross-flow and counter-flow operations.

• High-speed DAQ (Data Acquisition) system for capturing all parameters.

• Flow and temperature measurement instruments for precise monitoring.

• Compact, space-saving design for easy placement on laboratory benches.

Product Specifications

Bench Top Unit:

• Dedicated supply unit for different heat exchangers.

• Hot water circuit with tank, heater, temperature controller, pump, and protection against lack of water.

• Water for heat exchanger accessories with quick-release couplings.

Data Acquisition (DAQ):

• High-speed DAQ card from National Instruments.

• Captures all functions and experimental parameters.

Pump:

• Power consumption: 120 Watt

• Flow rate: Maximum 600 LPH at a head of approx 30m

Hot Water Circuit:

• Includes heater, pump, low water protection, and temperature sensor.

Hot Water Tank:

• Capacity: 10–12 L

Heater:

• 3 kW with temperature control from ambient up to 90°C

• Controlled via computer signal for precision

Flow Measurement:

• 2 Flow Sensors (10–250 LPH) for hot and cold water

• Output: 4–20 mA

Temperature Measurement:

• 6 RTD PT-100 sensors (Temperature range: ambient to 100°C)

• Output via temperature transmitter: 4–20 mA

Shell & Tube Heat Exchanger:

• Transparent shell with cross-flow and counter-flow operations

• Minimum heat transfer area: 200 cm²

• Tube bundle: Stainless Steel, OD 6 mm, wall thickness 1 mm, minimum 7 tubes

• Shell: Transparent PMMA, OD 50 mm, wall thickness 3 mm

• At least 4 baffle plates for efficient flow and heat transfer

• Space-saving design: Fits directly on bench top unit

• Standard On/Off switch and mains indicator

• Quick-release water connections for easy setup

Instruction Manual:

• Includes experimental procedures, block diagrams, and setup instructions

Construction:

• Rigid structure with industrial PU paint finish for durability and lab aesthetics

Applications

The Bench Top Shell & Tube Heat Exchanger Unit is widely used in:

• Engineering Colleges & Technical Institutes: For thermal engineering, fluid mechanics, and energy system experiments.

• Industrial R&D Labs: To simulate real-world heat exchanger performance and optimize industrial processes.

• Quality Control Labs: To study heat transfer efficiency and validate thermal system designs.

• Research Institutes: For advanced studies in energy systems, heat transfer optimization, and fluid dynamics.

This unit enables students and professionals to explore:

• Heat transfer mechanisms: conduction, convection, and radiation

• Cross-flow vs. counter-flow efficiency

• Flow rate and temperature variation impact on heat transfer

• Experimental validation of theoretical calculations

Key Features

1. Integrated Bench Top Design: Combines all necessary components in a compact setup.

2. Transparent Heat Exchanger: Clear visualization of flow patterns and temperature distribution.

3. High-Precision Sensors: RTD PT-100 sensors and flow meters with 4–20 mA output ensure accurate readings.

4. Computer-Controlled Heater: Precise temperature control from ambient to 90°C.

5. Quick-Release Couplings: Easy water connection and setup for experiments.

6. Pump Efficiency: 120 Watt pump with 600 LPH max flow at 30m head ensures realistic circulation.

7. Space-Saving: Fits directly on the service unit, ideal for bench-top laboratory setups.

8. Safety Mechanisms: Low water protection, insulated components, and sturdy construction.

9. Durable Materials: Stainless steel tubes, PMMA shell, and industrial-grade metal frame.

10. High-Speed DAQ: Captures all parameters in real-time for analysis.

At Scilabstore, every unit is manufactured to meet international standards, making it a trusted choice for PAN India and international delivery.

How to Use Bench Top Shell & Tube Heat Exchanger Unit

1. Setup the Unit: Connect hot and cold water circuits via quick-release couplings.

2. Power On: Switch on the unit and verify the DAQ system.

3. Start Pump: Initiate water circulation through the heater and heat exchanger.

4. Control Temperature: Use computer-controlled heater to reach desired temperatures.

5. Measure Parameters: Record flow rates, temperatures, and heat transfer efficiency using DAQ.

6. Analyze Data: Compare experimental results with theoretical calculations.

7. Shutdown & Maintenance: Switch off, drain water if needed, clean PMMA shell and metal frame, and store safely.

Frequently Asked Questions (FAQs)

Q1: Is this equipment suitable for undergraduate students?
A: Yes, designed for both students and professionals with easy-to-follow instructions.

Q2: Can Scilabstore provide international shipping?
A: Yes, PAN India and international delivery is available.

Q3: What is the maximum operating temperature?
A: The heater can be controlled from ambient up to 90°C.

Q4: What are the power requirements?
A: Heater 3 kW, pump 120 W, voltage 230 V.

Q5: How durable is the apparatus?
A: Built with stainless steel, PMMA shell, and industrial-grade metal, ensuring long-lasting performance.

Why Choose Scilabex.com for Bench Top Shell & Tube Heat Exchanger Equipment?

• Trusted Supplier: Years of experience providing premium laboratory instruments.

• Quality Assurance: Strict checks for durability, precision, and safety.

• PAN India & International Delivery: Reliable shipping to any location worldwide.

• Customer Support: Assistance for installation, usage, and maintenance.

• Comprehensive Warranty: 1 Year warranty included for peace of mind.

Global Demand

Bench top heat exchanger units are in high demand across the world in academic, research, and industrial labs. Countries in Europe, North America, Asia, and the Middle East rely on trusted suppliers like Scilabstore for high-quality, reliable, and standard-compliant laboratory equipment.